Own your output.
Connect your factory data. Surface improvement opportunities. Verify every dollar of savings — through a closed-loop ledger your finance team will sign off on.
Proof, not promises.
Operational and financial impact modeled with a repeatable, auditable methodology — so every stakeholder can trust what changed and why.
Figures are illustrative model outputs from our design-partner program — not audited results or live telemetry. Every pilot ships a verified before/after report reconciled with your finance team.
Every number settles.
Live plant data arrives pending. It clears to a verified, finance-signed figure — the difference between a recommendation and a result. Illustrative close-out.
Live in two weeks.
From data connection to a closed-loop verified savings report — without replacing anything you already run.
Plug in. No rip-and-replace.
We sit on top of your current MES, SCADA, ERP, and historian stack. 43+ pre-built connectors — most plants are streaming inside an afternoon.
Nine specialists, one queue.
A purpose-built ensemble of AI specialists analyzes every signal around the clock — surfacing anomalies, predicting failures, ranking opportunities by dollar impact and confidence.
Close the loop. Sign-off ready.
Assigned actions, owners, deadlines. Before/after measurement reconciled against estimates. Finance gets a verified savings ledger — not a slide deck.
Walk a production line through the AI's eyes.
From raw stock to final inspection — hover any tool for live status, click to see what KaizenFlow surfaced: the finding, the fix, and the dollar impact. One illustrative line; the same loop runs on any process you connect.
Nine specialists, one queue.
Anomaly Sentry
Multi-method voting — Z-score, MAD, IQR, Isolation Forest — catches quality drift before it compounds into scrap or downtime events.
Throughput Analyst
Identifies bottleneck cells, calculates capacity utilization curves, and recommends sequencing changes that lift throughput without capex.
Quality Sentry
SPC limits, Cpk monitoring, defect-to-process correlation. Surfaces the upstream signals predicting tomorrow’s quality holds.
Energy Optimizer
Demand-curve fingerprinting, peak shaving recommendations, idle-load detection. Cuts $/unit-output by trimming the hidden draw.
Reliability Forecaster
MTBF prediction by asset class, failure-mode clustering, lead-time alerts. Converts unplanned events into planned interventions.
Schedule Strategist
Changeover compression via SMED-aware sequencing. Re-orders the day to minimize setup loss without breaking promised dates.
Yield Modeler
First-pass yield analytics, scrap-root attribution, rework cost rollup. Tells you which loss streams are worth the engineering hour.
Maintenance Planner
Predictive intervals replace fixed schedules. Parts forecasting, technician load smoothing, and avoided-failure quantification.
Savings Auditor
Confidence-weighted before/after measurement, baseline normalization, finance reconciliation. The verified ledger CFOs sign off on.
Forty-three connectors, zero rip-and-replace.
We sit on top of the systems you already run. Sync your ERP, MES, SCADA, and IoT stack into one queryable plane.
This is what verified looks like.
Eight weeks in, every pilot lands on one screen — a finance-reconciled savings ledger, a live opportunity feed, and a run-rate you can take to the board. Not a slide deck. Here’s a representative plant.
Model the upside.
Drag the controls. Estimates use illustrative improvement ranges from our design-partner program — a starting point, not a promise.
Design-partner pilots include a verified before/after report at 8 weeks.
Answers, up front.
The questions every operations and finance team asks before a pilot.
How long does setup take?
You go live on your data in 1–2 weeks — we connect on top of your existing stack, no rip-and-replace. The full pilot runs 8 weeks and ends in a verified before/after savings report.
Do we need to replace our existing systems?
No. KaizenFlow sits on top of your current MES, SCADA, ERP, and historian stack via 43+ pre-built connectors.
What kind of ROI can we expect?
Our model targets 8–18% reduction in unplanned downtime and 5–12% scrap reduction in the first quarter; design-partner pilots produce a verified before/after report to confirm actuals.
Is our data secure?
Data is encrypted in transit (TLS 1.3) and at rest (AES-256), with multi-tenant isolation. Enterprise plans include private deployment.
Can we start small and scale later?
Yes — start with a single-facility pilot, prove ROI, then expand across the network.
Prove ROI before committing.
Every plan includes onboarding and a dedicated success engineer. Pilot-to-subscription transition terms reviewed before kickoff.
- 1 facility, 2 connectors
- Weekly ROI reviews
- Dedicated success engineer
- Verified savings report
- Everything in Pilot
- Advanced TEEP analytics
- Reliability dashboards
- Cross-dept collaboration
- Audit trail & compliance
- Priority support
- Unlimited facilities
- Private VPC deployment
- Custom connectors & SSO
- Dedicated CSM
- SLA guarantee
Own your output.
Connect your data. Surface opportunities. Get a verified savings report — in eight weeks.